High-Quality China XP4000 Explosion Proof Oxygen, Toxic, and VOC Gas Detector - Trusted Suppliers & Factory Quality Supplier, Suppliers

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Product Description

Description

The XP4000 is a high-performance explosion-proof multi-gas detector tailored for intelligent monitoring of oxygen, toxic gases and VOCs in complex industrial scenarios. It features a robust explosion-proof and dust-ignition-proof structure, complying with global safety regulations for hazardous area equipment. Different from the dual-wire design of the XP3000, this model uses a three-wire terminal structure, making wiring more standardized and suitable for large-scale systematic deployment. The digital sensing module supports calibration-free on-site replacement, ensuring detection stability and reducing maintenance downtime. With an IP66 ingress protection rating, it adapts to severe industrial environments with high dust, humidity and temperature changes. It is equipped with a high-brightness digital tube display, ensuring clear readings even in poor lighting conditions. A standard expansion interface is integrated, supporting 4–20mA, HART, RS485 and relay output, enabling flexible access to different monitoring and control systems. It also provides dual independent relay outputs with separate high and low alarm functions, supporting graded alarm and linkage control. This model serves as a core component for intelligent safety systems, widely used in petrochemical, pharmaceutical, environmental monitoring and other industries requiring high-standard multi-gas detection.

  • 🛡️ Explosion-Proof & IP66 Rated — Built for hazardous, high-dust, and high-humidity environments
  • 🔌 Three-Wire Terminal Structure — Standardized wiring for large-scale systematic deployment
  • 🔧 Calibration-Free Replacement — Digital sensing module for on-site swap with minimal downtime
  • 📡 Multi-Protocol Output — Supports 4–20mA, HART, RS485 and dual relay outputs
  • 🔔 Graded Alarm & Linkage Control — Dual independent relay outputs with high/low alarm functions
  • 🏭 Wide Industry Coverage — Petrochemical, pharmaceutical, environmental monitoring and more
Detector Specification
Model XP4000
Measuring gas Oxygen / Toxic / VOC gases
Measuring method Electrochemical / Infrared / PID / Semiconductor
Measuring Range Depend on sensor type
Response time Depend on sensor type
Operation mode display Normal / High Alarm / Low Alarm / Trouble LED
Measuring value display Digital tube
Power 24V DC
Alarm signal output Light and sound alarm output, 50mA
Output signal HBUS 2/4 wire
Relay output Two-channel adjustable relay output
Conduit connection Standard: 3×M26×1.5P
Option: FPT3/4', NPT3/4''
Mounting type Wall / Pole / Ceiling mount
Operating temperature Infrared: -40°C ~ +70°C
Electrochemical: -20°C ~ +50°C
PID: -20°C ~ +55°C
Operating humidity 5 to 95% RH (Non-condensing)
Housing Material Aluminum alloy
Dimensions 172(W) × 161(H) × 79(D) mm
Explosion Proof Ex db IIC T6 Gb
Certification Refer to documentation
Sensor Specification
Sensor Type Measuring Gas Molecular Formula Measuring Range Operating Temperature Typical Life Response Time
Infrared Type Combustible gases / 3–100% LEL -40 ~ +70°C 60 month <30sec / 90% scale
Carbon dioxide CO₂ 0~2% vol -40 ~ +70°C 60 month <45sec / 90% scale
Nitrous oxide N₂O 0–1000 ppm -40 ~ +70°C 60 month <45sec / 90% scale
Electrochemical Type Carbon Monoxide CO 0–50 ppm -20 ~ +50°C 24 month <10sec / 90% scale
Hydrogen Sulfide H₂S 0–20 ppm -20 ~ +50°C 24 month <12sec / 90% scale
Sulfur dioxide SO₂ 0–20 ppm -20 ~ +50°C 24 month <10sec / 90% scale
Ammonia NH₃ 0–100 ppm -20 ~ +50°C 24 month <50sec / 90% scale
Oxygen O₂ 0~30% vol -20 ~ +50°C 24 month <15sec / 90% scale
Formaldehyde CH₂O 0–2 ppm -20 ~ +50°C 24 month <15sec / 90% scale
Chlorine Cl₂ 0–5 ppm -20 ~ +50°C 24 month <25sec / 90% scale
Bromine Br₂ 0–5 ppm -20 ~ +50°C 24 month <60sec / 90% scale
Hydrogen chloride HCl 0–15 ppm -20 ~ +50°C 24 month <30sec / 90% scale
Hydrogen Fluoride HF 0–7 ppm -20 ~ +50°C 18 month <30sec / 90% scale
Hydrogen Bromide HBr 0–10 ppm -20 ~ +50°C 24 month <70sec / 90% scale
Hydrogen Cyanide HCN 0–3 ppm -20 ~ +50°C 24 month <10sec / 90% scale
Nitrogen Dioxide NO₂ 0–20 ppm -20 ~ +50°C 24 month <20sec / 90% scale
Nitric oxide NO 0–20 ppm -20 ~ +50°C 24 month <30sec / 90% scale
Silane SiH₄ 0–15 ppm -20 ~ +50°C 24 month <60sec / 90% scale
Ethylene oxide C₂H₄O 0–20 ppm -20 ~ +50°C 24 month <25sec / 90% scale
Vinyl chloride C₂H₃Cl 0–10 ppm -20 ~ +50°C 24 month <90sec / 90% scale
Carbon disulfide CS₂ 0–5 ppm -20 ~ +50°C 24 month /
Acrylonitrile C₃H₃N 0–2 ppm -20 ~ +50°C 24 month <30sec / 90% scale
Carbonyl chloride (phosgene) COCl₂ 0–1 ppm -20 ~ +50°C 24 month <30sec / 90% scale
*Photoionization (PID) Type Volatile organic compounds VOCs 0–2000 ppm -40 ~ +60°C 12 month <5sec / 90% scale
Semiconductor Type Organic combustible vapors / 0~2000 ppm -40 ~ +60°C 36 month /
Freon and halogenated compounds / 0~2000 ppm -40 ~ +60°C 36 month /

*The specific range of the PID sensor for detecting different gases needs to be determined according to different situations.

Sensor Features
Semiconductor Type High Sensitivity: Low-concentration gases can be detected with obvious electrical signal variations.
Fast Response: Quick detection is achievable as semiconductor electrical conductivity changes rapidly when adsorbing gases.
Broad-Spectrum: Capable of detecting the majority of volatile organic compound (VOC) vapors.
Long Lifespan & Cost-Effectiveness: With a simple structure, low production cost and stable long-term performance, it is well-suited for cost-sensitive applications.
Infrared (IR) Type Mature Compensation Technology: Non-dispersive infrared (NDIR) with dual detectors (measurement/reference channels) is adopted to offset environmental interference, improving detection accuracy.
High Sensitivity & Stability: Gas detection relies on the characteristic absorption of specific infrared wavelengths by gases, which is not affected by oxygen concentration.
No Poisoning Risk: No chemical reactions take place, avoiding sensor degradation caused by gas contact.
Low Power Consumption: Ideal for long-term continuous monitoring.
Works in Oxygen-Free Environments: Can operate without oxygen involvement.
Fast Response, Low Maintenance, Long Lifespan: The simple mechanical structure ensures little performance degradation over time.
Electrochemical Type High Precision (ppm-Level): Extremely low concentrations of toxic gases can be detected, usually with ppm-level detection limits.
Linear Output: There is a linear relationship between gas concentration and signal, which is convenient for quantitative analysis.
High Selectivity: Equipped with gas-specific electrode reactions, it can resist cross-interference (e.g., CO-dedicated electrodes are hardly affected by hydrogen).
Stable Performance: Long-term drift is minimal.
Photoionization (PID) Type Extremely High Precision (ppb~ppm-Level): It can detect extremely low concentrations of VOCs.
Linear Output: The correlation between gas concentration and signal is linear, allowing for precise measurement.
Fast Response: Signal changes are detected instantly when UV light excites gas molecules to generate ions.
Broad-Spectrum: Applicable to most volatile organic compounds (VOCs) (e.g., benzene series, halogenated hydrocarbons, alcohols, ketones, etc.).
Frequently Asked Questions
What types of gases can the XP4000 detect?
The XP4000 is capable of detecting oxygen (O₂), a wide range of toxic gases (such as CO, H₂S, SO₂, NH₃, NO₂, HCN, and more), as well as volatile organic compounds (VOCs). It supports Electrochemical, Infrared (NDIR), PID, and Semiconductor sensor types, covering combustible gases, halogenated compounds, and many other industrial hazards.
What is the difference between the XP4000 and the XP3000?
The primary structural difference is the wiring configuration. The XP3000 uses a dual-wire design, while the XP4000 adopts a three-wire terminal structure. This makes the XP4000 more standardized for wiring and better suited for large-scale systematic deployments in complex industrial environments.
Does the XP4000 require calibration when replacing the sensor?
No. The XP4000 features a digital sensing module that supports calibration-free on-site replacement. This design significantly reduces maintenance downtime and ensures consistent detection stability without requiring recalibration after each sensor swap.
What communication protocols and output signals does the XP4000 support?
The XP4000 integrates a standard expansion interface supporting 4–20mA analog output, HART protocol, RS485 digital communication, and relay output. It also provides dual independent relay outputs with configurable high and low alarm thresholds, enabling graded alarm management and linkage control with external systems.
What are the ingress protection and explosion-proof ratings of the XP4000?
The XP4000 carries an IP66 ingress protection rating, making it resistant to high-pressure water jets and heavy dust ingress. Its explosion-proof certification is Ex db IIC T6 Gb, meeting international safety standards for use in Group IIC hazardous gas environments with a T6 temperature class.
In which industries is the XP4000 commonly used?
The XP4000 is widely deployed across petrochemical plants, pharmaceutical manufacturing facilities, environmental monitoring stations, wastewater treatment plants, and other industries that demand high-standard, reliable multi-gas detection. Its robust construction and multi-protocol output make it a core component of intelligent industrial safety systems.

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