OEM China Suppliers Factory XP4000P Explosion Proof Oxygen Toxic VOC Gas Detector for Safety Applications Manufacturers, Factory

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Product Description

Description

The XP4000P is a premium programmable explosion-proof multi-gas detector, representing an upgraded version of the XP4000 for high-end intelligent safety monitoring. It adopts a professional explosion-proof and dust-ignition-proof design, guaranteeing safe operation in explosive and dusty hazardous areas. Using a three-wire terminal interface, it ensures convenient and reliable wiring, suitable for standardized industrial installation. The digital sensor assembly supports plug-and-play replacement without on-site calibration, maintaining high precision and reducing maintenance workload. With an IP66 ingress protection grade, it performs stably in harsh environments including dust, moisture and water splashing. It is equipped with a segment LCD display, offering clearer and more comprehensive data presentation than traditional digital tubes. The standard expansion port supports 4–20mA, HART, RS485 and relay output, ensuring high system compatibility. The biggest upgrade lies in its three-channel programmable relay outputs, with configurable interlock functions to meet diverse linkage control requirements. It provides more flexible and intelligent safety solutions for high-end applications such as fine chemical industry, semiconductor manufacturing and modern intelligent industrial parks, achieving precise monitoring and efficient risk control.

  • 🛡️ Explosion-proof & dust-ignition-proof design
  • 🔌 Plug-and-play digital sensor assembly
  • 💧 IP66 ingress protection grade
  • 📟 Segment LCD display
  • 📡 4–20mA / HART / RS485 / Relay output
  • ⚙️ Three-channel programmable relay outputs

Detector Specification

Model XP4000P
Measuring gas Oxygen / Toxic / VOC gases
Measuring method Electrochemical / Infrared / PID / Semiconductor
Measuring Range Depend on sensor type
Response time Depend on sensor type
Operation mode display Normal / High Alarm / Low Alarm / Trouble LED
Measuring value display LCD
Power 24V DC
Alarm signal output Light and sound alarm output, 50mA
Output signal Analog 4-20mA 3-wire
Relay output Three-channel programmable relay output
Conduit connection Standard: 3 × M26 × 1.5P
Option: FPT3/4", NPT3/4"
Mounting type Wall / Pole / Ceiling mount
Operating temperature Infrared: -40°C ~ +70°C
Electrochemical: -20°C ~ +50°C
PID: -20°C ~ +55°C
Operating humidity 5 to 95% RH (Non-condensing)
Housing Material Aluminum alloy
Dimensions 172(W) × 161(H) × 79(D) mm
Explosion Proof Ex db IIC T6 Gb
Certification Refer to website

Sensor Specification

Sensor Type Measuring Gas Molecular Formula Measuring Range Operating Temperature Typical Life Response Time
Infrared Type Combustible gases / 3–100% LEL -40 ~ +70°C 60 month <30sec / 90% scale
Carbon dioxide CO₂ 0–2% vol -40 ~ +70°C 60 month <45sec / 90% scale
Nitrous oxide N₂O 0–1000 ppm -40 ~ +70°C 60 month <45sec / 90% scale
Electrochemical Type Carbon Monoxide CO 0–50 ppm -20 ~ +50°C 24 month <10sec / 90% scale
Hydrogen Sulfide H₂S 0–20 ppm -20 ~ +50°C 24 month <12sec / 90% scale
Sulfur dioxide SO₂ 0–20 ppm -20 ~ +50°C 24 month <10sec / 90% scale
Ammonia NH₃ 0–100 ppm -20 ~ +50°C 24 month <50sec / 90% scale
Oxygen O₂ 0–30% vol -20 ~ +50°C 24 month <15sec / 90% scale
Formaldehyde CH₂O 0–2 ppm -20 ~ +50°C 24 month <15sec / 90% scale
Chlorine Cl₂ 0–5 ppm -20 ~ +50°C 24 month <25sec / 90% scale
Bromine Br₂ 0–5 ppm -20 ~ +50°C 24 month <60sec / 90% scale
Hydrogen chloride HCl 0–15 ppm -20 ~ +50°C 24 month <30sec / 90% scale
Hydrogen Fluoride HF 0–7 ppm -20 ~ +50°C 18 month <30sec / 90% scale
Hydrogen Bromide HBr 0–10 ppm -20 ~ +50°C 24 month <70sec / 90% scale
Hydrogen Cyanide HCN 0–3 ppm -20 ~ +50°C 24 month <10sec / 90% scale
Nitrogen Dioxide NO₂ 0–20 ppm -20 ~ +50°C 24 month <20sec / 90% scale
Nitric oxide NO 0–20 ppm -20 ~ +50°C 24 month <30sec / 90% scale
Silane SiH₄ 0–15 ppm -20 ~ +50°C 24 month <60sec / 90% scale
Ethylene oxide C₂H₄O 0–20 ppm -20 ~ +50°C 24 month <25sec / 90% scale
Vinyl chloride C₂H₃Cl 0–10 ppm -20 ~ +50°C 24 month <90sec / 90% scale
Carbon disulfide CS₂ 0–5 ppm -20 ~ +50°C 24 month /
Acrylonitrile C₃H₃N 0–2 ppm -20 ~ +50°C 24 month <30sec / 90% scale
Carbonyl chloride (phosgene) COCl₂ 0–1 ppm -20 ~ +50°C 24 month <30sec / 90% scale
*Photoionization (PID) Type Volatile organic compounds VOCs 0–2000 ppm -40 ~ +60°C 12 month <5sec / 90% scale
Semiconductor Type Organic combustible vapors / 0–2000 ppm -40 ~ +60°C 36 month /
Freon and halogenated compounds / 0–2000 ppm -40 ~ +60°C 36 month /

* The specific range of the PID sensor for detecting different gases needs to be determined according to different situations.

Sensor Features

Semiconductor Type High Sensitivity: Detects low-concentration gases with noticeable changes in electrical signals.
Fast Response: Rapid alteration of semiconductor electrical conductivity upon gas adsorption enables quick detection.
Broad-Spectrum: Detects most volatile organic compound (VOC) vapors.
Long Service Life & Cost-Effectiveness: Featuring a simple structure and low manufacturing cost, it delivers stable long-term performance, making it ideal for cost-sensitive applications.
Infrared (IR) Type Advanced Dual-Compensation Technology: Employs Non-Dispersive Infrared (NDIR) technology with dual detectors (measurement and reference channels) to compensate for environmental interference, significantly improving detection accuracy.
High Sensitivity & Strong Stability: Operates based on the characteristic absorption of specific infrared wavelengths by gases, unaffected by oxygen concentration levels.
No Risk of Sensor Poisoning: No chemical reactions occur during detection, preventing sensor degradation due to gas exposure.
Low Power Consumption: Suitable for long-term continuous monitoring.
Operates in Oxygen-Free Environments: Functions effectively without the need for oxygen participation.
Fast Response, Low Maintenance, Long Lifespan: Simple mechanical design ensures minimal performance degradation over time, maintaining reliable operation.
Electrochemical Type High Precision (ppm-Level Detection): Capable of detecting extremely low concentrations of toxic gases, typically with detection limits at the ppm level.
Linear Output: Exhibits a linear relationship between gas concentration and signal output, facilitating straightforward quantitative analysis.
High Selectivity: Designed with gas-specific electrode reactions to resist cross-interference (e.g., CO-specific electrodes show minimal response to hydrogen).
Stable Performance: Minimal long-term drift.
Photoionization (PID) Type Extremely High Precision (ppb–ppm Level): Detects extremely low concentrations of VOCs.
Linear Output: Concentration and signal show a linear correlation, enabling precise measurements.
Fast Response: Instantaneous detection of signal changes when UV light excites gas molecules to produce ions.
Broad-Spectrum: Suitable for most volatile organic compounds (VOCs) (e.g., benzene series, halogenated hydrocarbons, alcohols, ketones, etc.).

Frequently Asked Questions

What makes the XP4000P different from the standard XP4000 model?
The XP4000P is an upgraded premium version featuring three-channel programmable relay outputs with configurable interlock functions, a segment LCD display for clearer data presentation, and expanded communication interfaces including HART and RS485. These upgrades make it more suitable for high-end intelligent safety monitoring in demanding industrial environments.
Does the XP4000P require on-site calibration when replacing the sensor?
No. The XP4000P uses a digital sensor assembly that supports plug-and-play replacement. There is no need for on-site calibration after sensor swaps, which significantly reduces maintenance workload and ensures continued high measurement accuracy.
What types of gases can the XP4000P detect?
The XP4000P supports a wide range of detectable gases including oxygen, toxic gases, and VOCs. It is compatible with multiple sensor types: Infrared (IR) for combustible gases, CO₂, and N₂O; Electrochemical for up to 20 toxic gases such as CO, H₂S, NH₃, Cl₂, and more; PID for VOCs; and Semiconductor type for organic combustible vapors and freon/halogenated compounds.
What is the IP and explosion-proof rating of the XP4000P?
The XP4000P carries an IP66 ingress protection rating, ensuring reliable operation in environments exposed to dust, moisture, and water splashing. Its explosion-proof certification is Ex db IIC T6 Gb, confirming safe use in explosive and dusty hazardous areas.
What output signal options does the XP4000P support?
The XP4000P provides an analog 4–20mA 3-wire output as the standard signal. Through its expansion port, it also supports HART protocol communication, RS485 digital interface, and three-channel programmable relay outputs, offering broad compatibility with modern industrial control and monitoring systems.
What industries and applications is the XP4000P designed for?
The XP4000P is designed for high-end industrial safety applications, including fine chemical industry, semiconductor manufacturing, and modern intelligent industrial parks. Its programmable relay outputs and comprehensive gas detection capabilities make it an ideal solution for environments requiring precise monitoring, multi-gas detection, and efficient risk control.

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