OEM XP4000P Explosion Proof Oxgen / Toxic / VOC Gas Detector Supplier, Manufacturer

Product Description

Description

The XP4000P is a premium programmable explosion-proof multi-gas detector, representing an upgraded version of the XP4000 for high-end intelligent safety monitoring. It adopts a professional explosion-proof and dust-ignition-proof design, guaranteeing safe operation in explosive and dusty hazardous areas. Using a three-wire terminal interface, it ensures convenient and reliable wiring, suitable for standardized industrial installation. The digital sensor assembly supports plug-and-play replacement without on-site calibration, maintaining high precision and reducing maintenance workload. With an IP66 ingress protection grade, it performs stably in harsh environments including dust, moisture and water splashing. It is equipped with a segment LCD display, offering clearer and more comprehensive data presentation than traditional digital tubes. The standard expansion port supports 4-20mA, HART, RS485 and relay output, ensuring high system compatibility. The biggest upgrade lies in its three-channel programmable relay outputs, with configurable interlock functions to meet diverse linkage control requirements. It provides more flexible and intelligent safety solutions for high-end applications such as fine chemical industry, semiconductor manufacturing and modern intelligent industrial parks, achieving precise monitoring and efficient risk control.

Explosion Proof
Safe operation in explosive and dusty hazardous areas with robust casing.
Plug-and-Play
Digital sensor assembly replacement without the need for on-site calibration.
IP66 Protection
Dust, moisture, and water splashing resistant for stable operation.
Programmable Relays
Three-channel programmable outputs with configurable interlock systems.

Detector Specification

Model XP4000P
Measuring gas Oxygen / Toxic / VOC gases
Measuring method Electrochemical / Infrared / PID / Semiconductor
Measuring Range Depend on sensor type
Response time Depend on sensor type
Operation mode display Normal / High Alarm / Low Alarm / Trouble LED
Measuring value display LCD
Power 24V DC
Alarm signal output Light and sound alarm output, 50mA
Output signal Analog 4-20mA 3-wire
Relay output Three-channel programmable relay output
Conduit connection Standard: 3xM26x1.5P | Option: FPT3/4", NPT3/4"
Mounting type Wall / Pole / Ceiling mount
Operating temperature Infrared: -40°C ~ +70°C
Electrochemical: -20°C ~ +50°C
PID: -20°C ~ +55°C
Operating humidity 5 to 95% RH (Non-condensing)
Housing Material Aluminum alloy
Dimensions 172(W) x 161(H) x 79(D) mm
Explosion Proof Ex db IIC T6 Gb
Certification Standard Compliant (refer to technical documentation)

Sensor Specification

Sensor Type Measuring Gas Molecular Formula Measuring Range Operating Temperature Typical Life Response Time
Infrared Type Combustible gases / 3-100% LEL -40~+70°C 60 month <30sec / 90% scale
Carbon dioxide CO₂ 0~2% vol -40~+70°C 60 month <45sec / 90% scale
Nitrous oxide N₂O 0-1000 ppm -40~+70°C 60 month <45sec / 90% scale
Electrochemical Type Carbon Monoxide CO 0-50 ppm -20~+50°C 24 month <10sec / 90% scale
Hydrogen Sulfide H₂S 0-20 ppm -20~+50°C 24 month <12sec / 90% scale
Sulfur dioxide SO₂ 0-20 ppm -20~+50°C 24 month <10sec / 90% scale
Ammonia NH₃ 0-100 ppm -20~+50°C 24 month <50sec / 90% scale
Oxygen O₂ 0~30% vol -20~+50°C 24 month <15sec / 90% scale
Formaldehyde CH₂O 0-2 ppm -20~+50°C 24 month <15sec / 90% scale
Chlorine Cl₂ 0-5 ppm -20~+50°C 24 month <25sec / 90% scale
Bromine Br₂ 0-5 ppm -20~+50°C 24 month <60sec / 90% scale
Hydrogen chloride HCl 0-15 ppm -20~+50°C 24 month <30sec / 90% scale
Hydrogen Fluoride HF 0-7 ppm -20~+50°C 18 month <30sec / 90% scale
Hydrogen Bromide HBr 0-10 ppm -20~+50°C 24 month <70sec / 90% scale
Hydrogen Cyanide HCN 0-3 ppm -20~+50°C 24 month <10sec / 90% scale
Nitrogen Dioxide NO₂ 0-20 ppm -20~+50°C 24 month <20sec / 90% scale
Nitric oxide NO 0-20 ppm -20~+50°C 24 month <30sec / 90% scale
Silane SiH₄ 0-15 ppm -20~+50°C 24 month <60sec / 90% scale
Ethylene oxide C₂H₄O 0-20 ppm -20~+50°C 24 month <25sec / 90% scale
Vinyl chloride C₂H₃Cl 0-10 ppm -20~+50°C 24 month <90sec / 90% scale
Carbon disulfide CS₂ 0-5 ppm -20~+50°C 24 month /
Acrylonitrile C₃H₃N 0-2 ppm -20~+50°C 24 month <30sec / 90% scale
Carbonyl chloride (phosgene) COCl₂ 0-1 ppm -20~+50°C 24 month <30sec / 90% scale
*Photoionization (PID) Type Volatile organic compounds VOCs 0-2000 ppm -40~+60°C 12 month <5sec / 90% scale
Semiconductor Type Organic combustible vapors / 0~2000 ppm -40~+60°C 36 month /
Freon and halogenated compounds / 0~2000 ppm -40~+60°C 36 month /
*The specific range of the PID sensor for detecting different gases needs to be determined according to different situations.

Sensor Features

Semiconductor Type High Sensitivity: Detects low-concentration gases with noticeable changes in electrical signals.
Fast Response: Rapid alteration of semiconductor electrical conductivity upon gas adsorption enables quick detection.
Broad-Spectrum: Detects most volatile organic compound (VOC) vapors.
Long Service Life & Cost-Effectiveness: Featuring a simple structure and low manufacturing cost, it delivers stable long-term performance, making it ideal for cost-sensitive applications.
Infrared (IR) Type Advanced Dual-Compensation Technology: Employs Non-Dispersive Infrared (NDIR) technology with dual detectors (measurement and reference channels) to compensate for environmental interference, significantly improving detection accuracy.
High Sensitivity & Strong Stability: Operates based on the characteristic absorption of specific infrared wavelengths by gases, unaffected by oxygen concentration levels.
No Risk of Sensor Poisoning: No chemical reactions occur during detection, preventing sensor degradation due to gas exposure.
Low Power Consumption: Suitable for long-term continuous monitoring.
Operates in Oxygen-Free Environments: Functions effectively without the need for oxygen participation.
Fast Response, Low Maintenance, Long Lifespan: Simple mechanical design ensures minimal performance degradation over time, maintaining reliable operation.
Electrochemical Type High Precision (ppm-Level Detection): Capable of detecting extremely low concentrations of toxic gases, typically with detection limits at the ppm level.
Linear Output: Exhibits a linear relationship between gas concentration and signal output, facilitating straightforward quantitative analysis.
High Selectivity: Designed with gas-specific electrode reactions to resist cross-interference (e.g., CO-specific electrodes show minimal response to hydrogen).
Stable Performance: Minimal long-term drift.
Photoionization (PID) Type Extremely High Precision (ppb~ppm-Level): Detects extremely low concentrations of VOCs.
Linear Output: Concentration and signal show a linear correlation, enabling precise measurements.
Fast Response: Instantaneous detection of signal changes when UV light excites gas molecules to produce ions.
Broad-Spectrum: Suitable for most volatile organic compounds (VOCs) (e.g., benzene series, halogenated hydrocarbons, alcohols, ketones, etc.).

Frequently Asked Questions (FAQ)

What are the primary upgrades of the XP4000P compared to the standard model?
The biggest upgrade in the XP4000P is its three-channel programmable relay outputs with configurable interlock functions to support advanced linkage control. It also includes an upgraded segment LCD display for clearer data visualization compared to older digital tubes.
Does the XP4000P require calibration upon sensor replacement?
No, the XP4000P uses a smart digital sensor assembly that supports plug-and-play replacement. It does not require on-site calibration, which greatly simplifies maintenance and reduces system downtime.
What types of environments is this gas detector designed for?
The XP4000P is designed with a professional explosion-proof and dust-ignition-proof housing (Ex db IIC T6 Gb) and carries an IP66 ingress protection rating, making it highly stable in dusty, moist, and hazardous industrial locations.
What sensor technologies are available for the XP4000P?
It supports four primary sensor technologies depending on the target gases: Infrared (IR) for combustible gases/CO2, Electrochemical for toxic gases/oxygen, Photoionization (PID) for high-precision VOC monitoring, and Semiconductor types for organic vapors.
Can the XP4000P operate in oxygen-deficient environments?
Yes, when configured with the Infrared (IR) sensor type, the detector can function effectively in completely oxygen-free environments because IR technology does not require oxygen to perform measurements.
What output options does the expansion port support?
The standard expansion port supports multiple outputs for broad industrial compatibility, including Analog 4-20mA (3-wire), HART protocols, RS485 communication, and programmable relay signals.

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