OEM XP4000 Explosion Proof Oxgen / Toxic / VOC Gas Detector Supplier, Factory

Product Description

Description

The XP4000 is a high-performance explosion-proof multi-gas detector tailored for intelligent monitoring of oxygen, toxic gases and VOCs in complex industrial scenarios. It features a robust explosion-proof and dust-ignition-proof structure, complying with global safety regulations for hazardous area equipment. Different from the dual-wire design of the XP3000, this model uses a three-wire terminal structure, making wiring more standardized and suitable for large-scale systematic deployment. The digital sensing module supports calibration-free on-site replacement, ensuring detection stability and reducing maintenance downtime. With an IP66 ingress protection rating, it adapts to severe industrial environments with high dust, humidity and temperature changes. It is equipped with a high-brightness digital tube display, ensuring clear readings even in poor lighting conditions. A standard expansion interface is integrated, supporting 4-20mA, HART, RS485 and relay output, enabling flexible access to different monitoring and control systems. It also provides dual independent relay outputs with separate high and low alarm functions, supporting graded alarm and linkage control. This model serves as a core component for intelligent safety systems, widely used in petrochemical, pharmaceutical, environmental monitoring and other industries requiring high-standard multi-gas detection.

Calibration-Free Replacement
Digital sensing module supports fast on-site replacement without standard calibration, saving downtime.
Hazardous Protection
Fully compliant explosion-proof and dust-ignition-proof rugged structure featuring a solid IP66 ingress protection.
Flexible Interfaces
Supports standard output methods including 4-20mA, HART, RS485, and dual independent relay control.
Detector Specification
Model XP4000
Measuring gas Oxygen / Toxic / VOC gases
Measuring method Electrochemical / Infrared / PID / Semiconductor
Measuring Range Depend on sensor type
Response time Depend on sensor type
Operation mode display Normal / High Alarm / Low Alarm / Trouble LED
Measuring value display Digital tube
Power 24V DC
Alarm signal output Light and sound alarm output, 50mA
Output signal HBUS 2/4 wire
Relay output Two-channel adjustable relay output
Conduit connection Standard: 3xM26x1.5P | Option: FPT 3/4", NPT 3/4"
Mounting type Wall / Pole / Ceiling mount
Operating temperature Infrared: -40°C ~ +70°C
Electrochemical: -20°C ~ +50°C
PID: -20°C ~ +55°C
Operating humidity 5 to 95% RH (Non-condensing)
Housing Material Aluminum alloy
Dimensions 172(W) x 161(H) x 79(D) mm
Explosion Proof Ex db IIC T6 Gb
Certification Refer to technical documentation
Sensor Specification
Sensor Type Measuring Gas Molecular Formula Measuring Range Operating Temperature Typical Life Response Time
Infrared Type Combustible gases / 3-100%LEL -40 ~ +70°C 60 month <30sec / 90% scale
Carbon dioxide CO₂ 0~2%vol -40 ~ +70°C 60 month <45sec / 90% scale
Nitrous oxide N₂O 0-1000ppm -40 ~ +70°C 60 month <45sec / 90% scale
Electrochemical Type Carbon Monoxide CO 0-50 ppm -20°C ~ +50°C 24 month <10sec / 90% scale
Hydrogen Sulfide H₂S 0-20ppm -20°C ~ +50°C 24 month <12sec / 90% scale
Sulfur dioxide SO₂ 0-20ppm -20°C ~ +50°C 24 month <10sec / 90% scale
Ammonia NH₃ 0-100ppm -20°C ~ +50°C 24 month <50sec / 90% scale
Oxygen O₂ 0~30%vol -20°C ~ +50°C 24 month <15sec / 90% scale
Formaldehyde CH₂O 0-2ppm -20°C ~ +50°C 24 month <15sec / 90% scale
Chlorine Cl₂ 0-5ppm -20°C ~ +50°C 24 month <25sec / 90% scale
Bromine Br₂ 0-5ppm -20°C ~ +50°C 24 month <60sec / 90% scale
Hydrogen chloride HCl 0-15ppm -20°C ~ +50°C 24 month <30sec / 90% scale
Hydrogen Fluoride HF 0-7ppm -20°C ~ +50°C 18 month <30sec / 90% scale
Hydrogen Bromide HBr 0-10ppm -20°C ~ +50°C 24 month <70sec / 90% scale
Hydrogen Cyanide HCN 0-3ppm -20°C ~ +50°C 24 month <10sec / 90% scale
Nitrogen Dioxide NO₂ 0-20ppm -20°C ~ +50°C 24 month <20sec / 90% scale
Nitric oxide NO 0-20ppm -20°C ~ +50°C 24 month <30sec / 90% scale
Silane SiH₄ 0-15ppm -20°C ~ +50°C 24 month <60sec / 90% scale
Ethylene oxide C₂H₄O 0-20ppm -20°C ~ +50°C 24 month <25sec / 90% scale
Vinyl chloride C₂H₃Cl 0-10ppm -20°C ~ +50°C 24 month <90sec / 90% scale
Carbon disulfide CS₂ 0-5ppm -20°C ~ +50°C 24 month /
Acrylonitrile C₃H₃N 0-2ppm -20°C ~ +50°C 24 month <30sec / 90% scale
Carbonyl chloride (phosgene) COCl₂ 0-1ppm -20°C ~ +50°C 24 month <30sec / 90% scale
*Photoionization (PID) Type Volatile organic compounds VOCs 0-2000ppm -40 ~ +60°C 12 month <5sec / 90% scale
Semiconductor Type Organic combustible vapors / 0~2000ppm -40 ~ +60°C 36 month /
Freon and halogenated compounds / 0~2000ppm -40 ~ +60°C 36 month /

*The specific range of the PID sensor for detecting different gases needs to be determined according to different situations.

Sensor Features
Semiconductor Type
  • High Sensitivity: Low-concentration gases can be detected with obvious electrical signal variations.
  • Fast Response: Quick detection is achievable as semiconductor electrical conductivity changes rapidly when adsorbing gases.
  • Broad-Spectrum: Capable of detecting the majority of volatile organic compound (VOC) vapors.
  • Long Lifespan & Cost-Effectiveness: With a simple structure, low production cost and stable long-term performance, it is well-suited for cost-sensitive applications.
Infrared (IR) Type
  • Mature Compensation Technology: Non-dispersive infrared (NDIR) with dual detectors (measurement/reference channels) is adopted to offset environmental interference, improving detection accuracy.
  • High Sensitivity & Stability: Gas detection relies on the characteristic absorption of specific infrared wavelengths by gases, which is not affected by oxygen concentration.
  • No Poisoning Risk: No chemical reactions take place, avoiding sensor degradation caused by gas contact.
  • Low Power Consumption: Ideal for long-term continuous monitoring.
  • Works in Oxygen-Free Environments: Can operate without oxygen involvement.
  • Fast Response, Low Maintenance, Long Lifespan: The simple mechanical structure ensures little performance degradation over time.
Electrochemical Type
  • High Precision (ppm-Level): Extremely low concentrations of toxic gases can be detected, usually with ppm-level detection limits.
  • Linear Output: There is a linear relationship between gas concentration and signal, which is convenient for quantitative analysis.
  • High Selectivity: Equipped with gas-specific electrode reactions, it can resist cross-interference (e.g., CO-dedicated electrodes are hardly affected by hydrogen).
  • Stable Performance: Long-term drift is minimal.
Photoionization (PID) Type
  • Extremely High Precision (ppb~ppm-Level): It can detect extremely low concentrations of VOCs.
  • Linear Output: The correlation between gas concentration and signal is linear, allowing for precise measurement.
  • Fast Response: Signal changes are detected instantly when UV light excites gas molecules to generate ions.
  • Broad-Spectrum: Applicable to most volatile organic compounds (VOCs) (e.g., benzene series, halogenated hydrocarbons, alcohols, ketones, etc.).
Frequently Asked Questions (FAQ)

Q What are the main types of gases detected by the XP4000?

The XP4000 is designed to monitor Oxygen (O₂), a wide range of toxic gases (such as Carbon Monoxide, Hydrogen Sulfide, Ammonia, Chlorine, etc.), and Volatile Organic Compounds (VOCs) in complex industrial settings.

Q How does the wiring system of the XP4000 differ from the XP3000?

Unlike the dual-wire design of the XP3000, the XP4000 utilizes a standardized three-wire terminal structure. This structure helps standardize wiring installations, making it highly suitable for large-scale systematic industrial deployments.

Q Is on-site calibration required when replacing the sensing modules?

No, the digital sensing module of the XP4000 supports calibration-free on-site replacement. This ensures stable detection, simplifies the maintenance process, and greatly reduces operations downtime.

Q What signal outputs and interface options does the XP4000 provide?

It features a standard expansion interface supporting 4-20mA, HART, RS485, and relay output. It also includes dual independent relay outputs with dedicated high and low alarm functions for graded linkage control systems.

Q What environments is the XP4000 suited for?

With its robust aluminum alloy construction, IP66 ingress rating, and Ex db IIC T6 Gb explosion-proof certification, the XP4000 is built to withstand harsh conditions with high dust levels, extreme moisture, and severe temperature fluctuations.

Q What sensor technology options are available for different application needs?

Depending on the targeted gas, users can equip the detector with Infrared (IR) sensors for combustible gases and CO₂; Electrochemical sensors for precise toxic gas detection; PID sensors for ppb-to-ppm level VOC detection; or Semiconductor sensors for cost-effective broad-spectrum organic vapor monitoring.

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